Superior capsule manufacturing is affordable at EMF CORP because we manufacture in-house at our facility.
There is no middleman between you and the manufacturer at EMF CORP Inc.
Our capsule manufacturing service allows you to customize size, appearance and encapsulation material of your nutrition product.
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Tell us what you want in your formula and we will make it happen! With over 20 years of experience in the nutraceutical industry, we have developed tight-knight relationships with highly reputable industry-leading raw material suppliers. With our resources, you are guaranteed a high-quality product at a cost effective rate.
We tend to have a pre-existing extensive gathering of raw materials in our warehouse. This way we have a majority of ingredients for most formulas ready-to-go for our clients. A single formula can contain up to 50+ different ingredients. Because of this, a capsule supplement manufacturing job can be very complex. Working with a top of the line supplement manufacturer is key!
For the ingredients we do not have, we order from our pre-qualified ingredient vendors. Once the material is received, we place it in a quarantined section of our facility until it is sent to our in-house quality control department.
Both gelatin and vegetarian capsules are available as encapsulation options. Depending on the batch size, capsule size, powder density and hygroscopic of the blended powder we would go to either one of our semi-automatic encapsulation machine, or high capacity fully automated encapsulation machine.
Our encapsulation machines have a 2 step polishers sequence to prevent capsules from sticking. The product is checked throughout the entire encapsulation process for consistency, weight, and imperfections. All capsules, whether the batch size is 100,000 or 10,000,0000, goes through a manual inspection process where these capsules are checked once again.
Whether you have your own existing labels or you are starting from scratch, bottling and packaging are fully customizable to meet your standards. Our cutting-edge graphic design team is readily available to help bring your craziest ideas to life.
Once capsules are filled, they are brought to one of our bottling & packaging assembly lines. The capsule production assembly line starts with a bottle rotator, which funnels into two conveyors, one of which is a 16 station swift pack filled. The other a four-station swift pack filled. Both filling bottles with capsules simultaneously to double output.
Next, the bottles pass our automated desiccant pack inserter. Then they are filled with cotton which is all an automated process. Next, the lid scrambler places the lids on each bottle. Then the lid torque seals the lid on tight. Now the bottle is now fully sealed before it passes through the label applicator.
Once labeled, bottles will find their way to another bottle rotator where personnel is both able to check each product for the lid and label application before the induction under the lid is heated to adhere to the brim of the bottle.
As the bottle undergoes our heat induction sealer process the same conveyor will pass the bottle to our automated neck bander where our clients have the option of clear or “sealed for your protection” neck bands which come both perforated and unperforated.
All that is left for these sealed labeled capsule product bottles is to pass our ink jet machine to apply either a “manufactured on a date” or expiration date which is always followed by a batch-specific lot number for identification.
Bottles are cased into boxes and sent to our shipping department on palettes to be sent to the client.
Once all of the ingredients in the formula have successfully passed through quality control, ingredients go to the pharmacy compound. This is where ingredients are weighed for blending with overages accounted for. This process is essential to ensure label claims are met.
Our facility has achieved FDA, NPA, and GMP certifications throughout the years. We are also certified to manufacture 100% halal friendly nutraceutical products. Please note that no products will be manufactured if they do not comply with all necessary regulations, claims, and standards. Testing for contamination and verification of ingredients are all done within our facility. Therefore, there is no need to outsource independent laboratories to assess your formulations.
Sourcing for manufacturing needs should be a simple and efficient process. By doing everything in-house, our customers are guaranteed a top quality product with a swift turn-around time. Say goodbye to inconsistent communication and scattered logistical issues. EMF CORP has you covered from top to bottom!
We can help you create a custom formula, encapsulate your formula in a capsule, bottle your product, and insert bottle label. There are vast options for size, type, texture, and shape in capsule production. Colors can be matched with your brand’s logo, and capsules can even be inscribed with text.
In addition, we offer a wide array of capsule shells catering to both supplier and consumer needs. Gelatin, vegetarian, hypromellose and pullulan capsules are all available for encapsulation.
Your capsules can be bottled in a large selection of package options.
Our team of nutraceutical specialized graphic designers are ready to make your label look incredible and comply with all required FDA label regulations.
It doesn’t matter if you’re entering the industry for the first time, need a new capsule manufacturer, require an additional source of supply, or are planning on adding a new product to your line; EMF CORP can do everything for you.
Take the first step in working with us – call (983) 440-0646 to speak with one of our Production Specialists or send us your request to receive a free capsule manufacturing quote.
Request Custom Capsule Manufacturing Quote